Router Table Safety

Summary of Safe Operating Procedures for the Router Table (printable version)
 Always unplug the power cord before changing bits.
 Do not bottom out the bit in the collet or partially insert the bit. Instead, completely insert the bit, and then back it out approximately 1/16 in.
 Ensure that the collet is securely tightened using the wrenches provided with the router.
 Match the router speed to the diameter of the cutter. Full speed can be used for bits up to 1” diameter. Bits over 1” in diameter must be run at less than full speed. Cope and pattern bits and raised panel bits should be operated at about half speed.
 Use the smallest diameter table insert that will allow the bit to pass through it.
 Minimize the gap in the fence. Adjust the fence halves so that they come to within 1/16” to 1/8” of the bit.
 Make the adjustments to the table and fence before turning on the router.
 The workpiece must always be in firm contact with the fence or a rub bearing mounted on the bit. Do not try to make free-hand cuts.
 Take light cuts. Heavy cuts invite kickback.
 Use a featherboard to support a narrow workpiece against the router table or fence.
 Avoid shaping small stock. Instead, shape a larger piece and reduce it in size afterwards.
 If you must shape a small piece, build an appropriate jig or secure the work within the jaws of a wooden handscrew clamp.
 Always use a bit guard.
 Never start the router with the bit in contact with the stock.
 Don’t force the bit or overload the router.
 Properly support long lengths of material.
 The workpiece must never be positioned so that it is between the fence and the bit.
 Never reach under the table while the tool is running
 Feed the workpiece from Right to Left. Never “climb cut” unless the depth of cut is 1/32” or less and the workpiece is firmly held.
 To control the stock, use push sticks, push blocks, feather boards, or any other safety device whenever possible.
 When pattern shaping, ensure that the workpiece is adequately secured to the pattern with screws, clamps, or double-sided tape and that the workpiece is in contact with the starting pin at the beginning of the cut.
 Always use a miter gauge or sled when shaping the ends of boards less than 12” wide.
 Cut at a moderate feed rate. Feeding too fast will cause excessive machine marks and too slow will cause overheating and burning.
 For large workpieces not easily supported on the table, use a hand-held router.
 Ensure that the base cabinet door is closed when the router is running. This door prevents access to moving parts and ensures that the dust collection system is operating efficiently